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timohei.net / My Courses / My Courses / Automation Systems / Exercise: Soot Blower /
I/O Connections - Outputs

I/O addresses are configured in MetsoDNA I/O Modules. For the inputs, use the same PIC (I/O Rack) and Card addressing as in the first exercise! For I/O channel addresses use the paragraph numbers below (1..7)!

  1. Indicator Light "IN"
    • Indicator light on the local control panel
    • the light is constantly lit, when the soot blower is at the "IN" limit
    • the light blinks at 1 Hz when the soot blower is retracting (i.e. moving towards "IN" limit)
  2. Indicator Light "OUT"
    • Indicator light on the local control panel
    • the light is constantly lit, when the soot blower is at the "OUT" limit
    • the light blinks at 1 Hz when the soot blower is moving out
  3. Indicator Light "DISCR"
    • Indicator light on the local control panel
    • The light blinks at 1 Hz to indicate a discrepancy alarm
    • Blinking stops, when the alarm has been acknowledged by pushing "ACKNOWLEDGE" button
    • Travelling Time Discrepancy = the soot blower does not reach it's limit switch during 20 s of continous control
    • Limit Switch Discrepancy = both "IN" and "OUT" limit switches are closed at the same time
    • The soot blower is retracted if there is any type of discrepancy
  4. Indicator Light "STEAM"
    • Indicator light on the local control panel
    • Lit whenever steam flow sensor switch is closed
    • Failure indication:
      • If steam flow is abrupted while the soot blower is not at the "IN" limit, he light starts to blink at 2 Hz to indicate a steam failure
      • "ACK" button is pushed -> light continues to blink, now at 1 Hz
      • Steam begins to flow or "IN" limit switch is activated -> light stops blinking and indicates status of the steam sensor
      • If steam failure clears out, but "ACK" button is not pushed, light keeps on blinking at 2 Hz. Now, pushing "ACK" button results in the light indicating the status of the steam sensor.
    • The soot blower is retracted if there is any type of discrepancy
    • See a sample application which can be applied to facilitate 2 and 1 Hz blinking as well as constant illumination of the indicator light
  5. "EC IN" ###XSC105
    • Contactor output to Electric Centre
    • Electric center will power to the soot blower motor when this output is activated causing it to move inwards
    • Output has to be activated as long as the soot blower is supposed to move
  6. "EC OUT" ###XSC106
    • Contactor output to Electric Centre
    • Electric center give power to the soot blower motor when this output is activated causing it to move outwards
    • Output has to be activated as long as the soot blower is supposed to move
  7. "STEAM VALVE"
    • Contactor output to steam valve
    • The valve opens up when this output is active and closes down as soon as the output is deactivated
    • Has to be activated as soon as "START" button has bee pushed
    • Should be deactivated as soon as the soot blower reaches "IN" limit
Updated 18.10.2022

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